Active Voltage Conditioner: Reducing Production Downtime and Reduce Maintenance Costs

Power quality issues can be a factory manager’s worst nightmare. The consequences are often frustrating, costly, and can grind production to a halt. One of these phenomena is voltage sags. Voltage sags, which occur when the voltage drops below the normal level for a short duration, are the number one cause of unplanned stoppages in industrial settings.

Here’s a quick overview of the common challenges you may be facing:

The diagram illustrate a typical voltage sag during an upstream network event

Now, let's delve deeper into these issues and discuss how an Active Voltage Conditioner can provide the solution you need.

The Hidden Costs of Power Quality Issues

If you're experiencing the above issues, you're not alone. As a factory manager, you may find yourself in a constant battle with power quality problems, leading to increased maintenance costs, production downtime, and lost revenue.

  1. Frequent Equipment Failures: When your VFDs, PLCs, or motors fail, it's not just about the cost of replacing or repairing the equipment. The real cost is the interruption to your production line. These unexpected stoppages can significantly impact your bottom line, not to mention the frustration it causes you and your team.
  2. Increased Maintenance Costs: Power quality issues often result in frequent maintenance. Your team may find themselves troubleshooting and repairing equipment more often than they should, increasing labor costs and taking time away from other important tasks.
  3. Reduced Equipment Lifespan: Poor power quality can lead to premature failures of motors and shaft bearings. This means you'll need to replace this equipment sooner than expected, adding to your capital expenses and disrupting your budget planning.
  4. Production Downtime: Every minute your production line is down, you're losing money. Unplanned stoppages due to power quality issues can lead to missed deadlines, unhappy customers, and lost opportunities.

You don't have to live with these costs and frustrations. Let's talk about a solution - the Active Voltage Conditioner

Active Voltage Conditioner: Your Power Quality Solution

The Active Voltage Conditioner is a product designed to address your power quality problems. Here's how it can help:

1. Continuous voltage regulation: The Active Voltage Conditioner ensures that your equipment receives consistent, high-quality power. It reduces voltage sags, surges, and interruptions, thus preventing frequent equipment failures and increasing the lifespan of your machinery.

The diagram illustrate how the voltage magnitude regulation was significantly improved at the output of the AVC

2. Protection for Sensitive Equipment against voltage sags/swells: The conditioner protects your sensitive equipment like VFDs and PLCs from voltage sags and swells originating upstream in the network. This results in no more malfunctions and reduces your maintenance costs.

3. Enhanced Productivity: With fewer interruptions to your production line, your factory can operate more efficiently. This leads to increased productivity, happier customers, and a healthier bottom line.

4. Peace of Mind: Lastly, knowing that you have a robust solution in place to manage your power quality issues can give you peace of mind. You can focus on the other critical aspects of your role, confident that your power quality is under control.

Choosing the Right Solution

Investing in an Active Voltage Conditioner is a strategic move. However, it's crucial to ensure that the solution you choose aligns with your factory's unique needs and operational circumstances.

In Conclusion: Powering Your Factory's Future

Power quality issues can be a major roadblock to your factory's productivity and profitability. With the Active Voltage Conditioner, you can overcome these challenges and ensure a smooth, efficient operation.

By investing in this solution, you can minimize equipment failures, reduce maintenance costs, prevent production downtime, and ultimately enhance your factory's productivity. It's a strategic move that can empower you to take control of your power quality and steer your factory towards a more prosperous future.

Remember, you don't have to navigate power quality issues alone. With expert guidance and the right solutions, you can conquer these challenges and enjoy the peace of mind that comes with a reliable, efficient production line.